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5S Elements as steps to bridge the gap in transmitter manufacturing process

5S elementi kao koraci za premošćivanje procepa u procesu prozvodnje transmitera

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2019
osnovni rad (280.0Kb)
Authors
Vorkapić, Miloš
Bogetić, Srđan
Tanović, Dragoljub
Hasan, Mohammad Sakib
Kovačević, Aleksandar
Article (Published version)
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Abstract
In this paper, GAP analysis and 5S tool are applied in the case of realization of a compact pressure transmitter. GAP analysis, combined with the 5S tool, can qualitatively indicate the critical points in the manufacturing, assembly and quality control of a finished transmitter. Existing errors lead to the appearance of possible risks in the realization of production processes, from the input of raw materials to the assembly of the finished product. In order to eliminate the existing errors, the main steps of the GAP analysis are described in detail. Guidelines are provided on how to improve the workplace manufacturing process through certain improvements by applying all 5S elements. According to the implemented action plan, the main causes of risk occurrence in the GAP analysis were: human factor and processing technologies. The human factor was characterized by poor control in the workplace (there is no discipline), poor training and incompetence of employees for the given ...tasks. Processing technology involves obsolete machines, which can introduce deviations of dimensions and tolerances from the prescribed values.

U ovom radu, analizirani su GAP analiza i 5S alat na primeru realizacije malogabaritnog transmitera pritiska. GAP analiza, u kombinaciji sa 5S alatom, može kvalitetno ukazuje na kritične tačke u procesu proizvodnje, sklapanja i kontrole gotovog transmitera. Postojeće greške dovode do pojave mogućih rizika u realizaciji proizvodnih procesa, od ulaza repromaterijala do sklapanja gotovog proizvoda. Analiza rizika, omogućava organizaciji da preuzme određene korake u prihvatanju ili smanjenju njegovog uticaja. 5S alat u GAP analizi pomaže da se rizična mesta srede i dovedu u funkcionalno stanje, sa što manje gubitaka (otpada). Zbog eliminacije postojećih grešaka, u radu su detaljno opisani glavni koraci GAP analize. Date su smernice kako da se unapredi proces proizvodnje na radnom mestu kroz određena poboljšanja primenom svih 5S elemenata. Prema sprovedenom akcionom planu konstatovano je da su glavni uzročnici pojave rizika u GAP analizi sledeći: ljudski faktor i tehnologije obrade. Ljudski... faktor je okarakterisan slabom kontrolom na radnom mestu (ne postoji disciplina), slabom obukom i nekompetentnošću zaposlenih za propisano radno mesto. Tehnologija obrade podrazumeva tehnološki zastarele mašine i odstupanja mera i tolerancija od propisanih vrednosti

Keywords:
GAP Analysis / 5S / Risk / Manufacturing process / Transmitter / Improvement / GAP analyza / 5S / Rizik / Proces proizvodnje / Transmiter / Unapređenje
Source:
Journal of Engineering Management and Competitiveness (JEM), 2019, 9, 2, 148-158
Publisher:
  • Zrenjanin: University of Novi Sad - 'Mihajlo Pupin' Technical Faculty
Projects:
  • Micro- Nanosystems and Sensors for Electric Power and Process Industry and Environmental Protection (RS-32008)
  • Research and Development of Advanced Design Approaches for High Performance Composite Rotor Blades (RS-35035)

DOI: 10.5937/jemc1902148V

ISSN: 2334-9638

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URI
http://cer.ihtm.bg.ac.rs/handle/123456789/3470
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