Gap analysis and risk occurrence on the example of pressure transmitter`s production processes
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Gap analysis represents a tool for raising the level of performances of products, processes and enterprise organization which is rarely used in risk management. This paper proposes the joint application of Gap and Pareto analysis, in aim to mitigate possible risks in production processes. It is based on the facts that key points in the production process indicate some serious oversights (gaps), characterized as errors, which can grow into risky elements that disturb the manufacturing process and final transmitter assembly. In this paper, finalizing and assembling pressure transmitter elements (modules), created by a domestic manufacturer, served as an example for the Gap analysis. Each electronic transmitter is consisted of three modules: measurement cell, mechanical coupling fixture and enclosure containing the electronics and the terminal block box. Through the implementation and assembly of these modules errors (or elements of potential risks) have been identified. Later on, using t...he Pareto chart, it has been seen that 80% of errors made during the transmitter manufacturing process have occurred while implementing the first and the third transmitter module. Also, by analyzing the collected gaps, it has been concluded that the critical ones happen while using the existing technology and engaging workforce. In order to eliminate the above-mentioned errors, this paper decidedly presents the Gap analysis steps which should be followed, so the transmitter manufacturing process would be improved in terms of quality. Similar methodology could be applied to other products and processes.
Кључне речи:
gap analysis / pareto chart / risk / manufacturing / processing / imrovement / module / transmitter / qualityИзвор:
Journal of Applied Engineering Science, 2019, 17, 4, 590-598Издавач:
- Belgrade : Institute for research and design in industry
Финансирање / пројекти:
- Микро, нано-системи и сензори за примену у електропривреди, процесној индустрији и заштити животне средине (RS-MESTD-Technological Development (TD or TR)-32008)
- Развој стохастичког модела утврђивања елемената времена рада производног циклуса и њихова оптимизација за серијску производњу у металопрерађивачкој индустрији и у процесима рециклаже (RS-MESTD-Technological Development (TD or TR)-35017)
Институција/група
IHTMTY - JOUR AU - Vorkapić, Miloš AU - Ćoćkalo, Dragan AU - Spasojević-Brkić, Vesna AU - Đorđević, Dejan AU - Brkić, Aleksandar PY - 2019 UR - https://cer.ihtm.bg.ac.rs/handle/123456789/3357 AB - Gap analysis represents a tool for raising the level of performances of products, processes and enterprise organization which is rarely used in risk management. This paper proposes the joint application of Gap and Pareto analysis, in aim to mitigate possible risks in production processes. It is based on the facts that key points in the production process indicate some serious oversights (gaps), characterized as errors, which can grow into risky elements that disturb the manufacturing process and final transmitter assembly. In this paper, finalizing and assembling pressure transmitter elements (modules), created by a domestic manufacturer, served as an example for the Gap analysis. Each electronic transmitter is consisted of three modules: measurement cell, mechanical coupling fixture and enclosure containing the electronics and the terminal block box. Through the implementation and assembly of these modules errors (or elements of potential risks) have been identified. Later on, using the Pareto chart, it has been seen that 80% of errors made during the transmitter manufacturing process have occurred while implementing the first and the third transmitter module. Also, by analyzing the collected gaps, it has been concluded that the critical ones happen while using the existing technology and engaging workforce. In order to eliminate the above-mentioned errors, this paper decidedly presents the Gap analysis steps which should be followed, so the transmitter manufacturing process would be improved in terms of quality. Similar methodology could be applied to other products and processes. PB - Belgrade : Institute for research and design in industry T2 - Journal of Applied Engineering Science T1 - Gap analysis and risk occurrence on the example of pressure transmitter`s production processes VL - 17 IS - 4 SP - 590 EP - 598 DO - 10.5937/jaes17-23443 ER -
@article{ author = "Vorkapić, Miloš and Ćoćkalo, Dragan and Spasojević-Brkić, Vesna and Đorđević, Dejan and Brkić, Aleksandar", year = "2019", abstract = "Gap analysis represents a tool for raising the level of performances of products, processes and enterprise organization which is rarely used in risk management. This paper proposes the joint application of Gap and Pareto analysis, in aim to mitigate possible risks in production processes. It is based on the facts that key points in the production process indicate some serious oversights (gaps), characterized as errors, which can grow into risky elements that disturb the manufacturing process and final transmitter assembly. In this paper, finalizing and assembling pressure transmitter elements (modules), created by a domestic manufacturer, served as an example for the Gap analysis. Each electronic transmitter is consisted of three modules: measurement cell, mechanical coupling fixture and enclosure containing the electronics and the terminal block box. Through the implementation and assembly of these modules errors (or elements of potential risks) have been identified. Later on, using the Pareto chart, it has been seen that 80% of errors made during the transmitter manufacturing process have occurred while implementing the first and the third transmitter module. Also, by analyzing the collected gaps, it has been concluded that the critical ones happen while using the existing technology and engaging workforce. In order to eliminate the above-mentioned errors, this paper decidedly presents the Gap analysis steps which should be followed, so the transmitter manufacturing process would be improved in terms of quality. Similar methodology could be applied to other products and processes.", publisher = "Belgrade : Institute for research and design in industry", journal = "Journal of Applied Engineering Science", title = "Gap analysis and risk occurrence on the example of pressure transmitter`s production processes", volume = "17", number = "4", pages = "590-598", doi = "10.5937/jaes17-23443" }
Vorkapić, M., Ćoćkalo, D., Spasojević-Brkić, V., Đorđević, D.,& Brkić, A.. (2019). Gap analysis and risk occurrence on the example of pressure transmitter`s production processes. in Journal of Applied Engineering Science Belgrade : Institute for research and design in industry., 17(4), 590-598. https://doi.org/10.5937/jaes17-23443
Vorkapić M, Ćoćkalo D, Spasojević-Brkić V, Đorđević D, Brkić A. Gap analysis and risk occurrence on the example of pressure transmitter`s production processes. in Journal of Applied Engineering Science. 2019;17(4):590-598. doi:10.5937/jaes17-23443 .
Vorkapić, Miloš, Ćoćkalo, Dragan, Spasojević-Brkić, Vesna, Đorđević, Dejan, Brkić, Aleksandar, "Gap analysis and risk occurrence on the example of pressure transmitter`s production processes" in Journal of Applied Engineering Science, 17, no. 4 (2019):590-598, https://doi.org/10.5937/jaes17-23443 . .