DFG Priority Programme 2080, SPP 2080 Catalyst and reactors under dynamic conditions for energy storage and conversion, Project: Analysis of forced periodic operation of chemical reactors considering methanol synthesis as an example

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DFG Priority Programme 2080, SPP 2080 Catalyst and reactors under dynamic conditions for energy storage and conversion, Project: Analysis of forced periodic operation of chemical reactors considering methanol synthesis as an example

Authors

Publications

Analysis and experimental demonstration of forced periodic operation of an adiabatic stirred tank reactor: Simultaneous modulation of inlet concentration and total flow-rate

Felischak, Matthias; Lothar, Kaps; Christof, Hamel; Nikolić, Daliborka; Petkovska, Menka; Seidel-Morgenstern, Andreas

(Elsevier, 2021)

TY  - JOUR
AU  - Felischak, Matthias
AU  - Lothar, Kaps
AU  - Christof, Hamel
AU  - Nikolić, Daliborka
AU  - Petkovska, Menka
AU  - Seidel-Morgenstern, Andreas
PY  - 2021
UR  - https://cer.ihtm.bg.ac.rs/handle/123456789/4139
AB  - It is well known, that forced periodic operation possesses the potential for process improvements. Nevertheless, only a small number of applications is reported, due to complex realization, limited predictability and high inertia of larger units. Nonlinear frequency response (NFR) analysis has proven to predict efficiently time-averaged performance of reactor effluent streams originating from forced periodic changes of one or several input(s).
Focus of this paper was an experimental demonstration of forced periodic operation applied to the hydrolysis of acetic anhydride carried out in an adiabatic CSTR. Theoretical results provided a guideline for experiments exploiting simultaneous sinusoidal modulations of the anhydride inlet concentration and the total volumetric flow-rate. Influences of the forcing parameters (amplitudes and the phase difference) were also studied. Confirming the predictions of NFR analysis a significantly higher time-averaged product yields were experimentally achieved compared to conventional steady-state operation with simultaneous modulation of two inputs using an
optimized phase shift.
PB  - Elsevier
T2  - Chemical Engineering Journal
T1  - Analysis and experimental demonstration of forced periodic operation of an adiabatic stirred tank reactor: Simultaneous modulation of inlet concentration and total flow-rate
VL  - 410
IS  - 128197
DO  - 10.1016/j.cej.2020.128197
ER  - 
@article{
author = "Felischak, Matthias and Lothar, Kaps and Christof, Hamel and Nikolić, Daliborka and Petkovska, Menka and Seidel-Morgenstern, Andreas",
year = "2021",
abstract = "It is well known, that forced periodic operation possesses the potential for process improvements. Nevertheless, only a small number of applications is reported, due to complex realization, limited predictability and high inertia of larger units. Nonlinear frequency response (NFR) analysis has proven to predict efficiently time-averaged performance of reactor effluent streams originating from forced periodic changes of one or several input(s).
Focus of this paper was an experimental demonstration of forced periodic operation applied to the hydrolysis of acetic anhydride carried out in an adiabatic CSTR. Theoretical results provided a guideline for experiments exploiting simultaneous sinusoidal modulations of the anhydride inlet concentration and the total volumetric flow-rate. Influences of the forcing parameters (amplitudes and the phase difference) were also studied. Confirming the predictions of NFR analysis a significantly higher time-averaged product yields were experimentally achieved compared to conventional steady-state operation with simultaneous modulation of two inputs using an
optimized phase shift.",
publisher = "Elsevier",
journal = "Chemical Engineering Journal",
title = "Analysis and experimental demonstration of forced periodic operation of an adiabatic stirred tank reactor: Simultaneous modulation of inlet concentration and total flow-rate",
volume = "410",
number = "128197",
doi = "10.1016/j.cej.2020.128197"
}
Felischak, M., Lothar, K., Christof, H., Nikolić, D., Petkovska, M.,& Seidel-Morgenstern, A.. (2021). Analysis and experimental demonstration of forced periodic operation of an adiabatic stirred tank reactor: Simultaneous modulation of inlet concentration and total flow-rate. in Chemical Engineering Journal
Elsevier., 410(128197).
https://doi.org/10.1016/j.cej.2020.128197
Felischak M, Lothar K, Christof H, Nikolić D, Petkovska M, Seidel-Morgenstern A. Analysis and experimental demonstration of forced periodic operation of an adiabatic stirred tank reactor: Simultaneous modulation of inlet concentration and total flow-rate. in Chemical Engineering Journal. 2021;410(128197).
doi:10.1016/j.cej.2020.128197 .
Felischak, Matthias, Lothar, Kaps, Christof, Hamel, Nikolić, Daliborka, Petkovska, Menka, Seidel-Morgenstern, Andreas, "Analysis and experimental demonstration of forced periodic operation of an adiabatic stirred tank reactor: Simultaneous modulation of inlet concentration and total flow-rate" in Chemical Engineering Journal, 410, no. 128197 (2021),
https://doi.org/10.1016/j.cej.2020.128197 . .
13
4

Optimization of methanol synthesis under forced dynamic operation

Seidel, Carsten; Felischak, Matthias; Nikolić, Daliborka; Seidel-Morgenstern, Andreas; Petkovska, Menka; Kienle, Achim

(2020)

TY  - CONF
AU  - Seidel, Carsten
AU  - Felischak, Matthias
AU  - Nikolić, Daliborka
AU  - Seidel-Morgenstern, Andreas
AU  - Petkovska, Menka
AU  - Kienle, Achim
PY  - 2020
UR  - https://www.mpi-magdeburg.mpg.de/Indo-German-Workshop2020
UR  - https://cer.ihtm.bg.ac.rs/handle/123456789/3844
AB  - Methanol is an essential primary chemical in the chemical industry. Further, there is a
growing interest in using methanol also for chemical energy storage. Excess electrical
wind or solar energy can be converted to hydrogen and react with CO and CO2 from biogas
or waste streams to methanol. Suitable kinetic models are required for designing such
processes. Established kinetics need to be extended to account for strongly varying input
ratios of H2, CO, and CO2 in such applications leading to the need for dynamic process
operation. Kinetic models for methanol synthesis accounting for dynamic changes of the
catalyst morphology were proposed recently [1].
For the implementation and evaluation of the dynamic operation, a novel reactor concept,
incorporating a micro-berty reactor, is established. The configuration allows the
modulation of single and multiple input parameters simultaneously, such as partial
pressure, total flow-rate, and total pressure. Periodic variation of the inputs results in
fluctuating outputs. For the analysis of these changes, an online mass spectrometer (MS)
and a micro-gas chromatograph (GC) are implemented for time-resolved concentration
profiles, as well as the analysis of collected samples of multiple fluctuation periods.
A set of dynamic experiments is determined by optimal experimental design that
improves the parameter sensitivity by solving optimal control problems to identify an
optimal parameter set. Additionally, it is analyzed what kind of additional measurement
is required for further improvement of the identifiability of the kinetic model [2].
The nonlinear dynamic behavior of the methanol synthesis can be exploited by a forced
periodic modulation of different feed streams and total flow-rate (separately of
simultaneously) that result in improvements of the time-average output, in comparison to
the steady-state process, concerning different objective functions. The nonlinear
frequency response (NFR) analysis [3] is used to estimate suitable input variations and
the corresponding optimal dynamic parameters (forcing frequency, amplitudes, and phase
difference). The NFR method was already applied in various cases [4–6], and it represents
promising starting points for rigorous dynamic optimization.
The selection of the objective functions for single- and multi-objective optimization of
forced periodic operations is critically discussed.
C3  - 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany
T1  - Optimization of methanol synthesis under forced dynamic operation
UR  - https://hdl.handle.net/21.15107/rcub_cer_3844
ER  - 
@conference{
author = "Seidel, Carsten and Felischak, Matthias and Nikolić, Daliborka and Seidel-Morgenstern, Andreas and Petkovska, Menka and Kienle, Achim",
year = "2020",
abstract = "Methanol is an essential primary chemical in the chemical industry. Further, there is a
growing interest in using methanol also for chemical energy storage. Excess electrical
wind or solar energy can be converted to hydrogen and react with CO and CO2 from biogas
or waste streams to methanol. Suitable kinetic models are required for designing such
processes. Established kinetics need to be extended to account for strongly varying input
ratios of H2, CO, and CO2 in such applications leading to the need for dynamic process
operation. Kinetic models for methanol synthesis accounting for dynamic changes of the
catalyst morphology were proposed recently [1].
For the implementation and evaluation of the dynamic operation, a novel reactor concept,
incorporating a micro-berty reactor, is established. The configuration allows the
modulation of single and multiple input parameters simultaneously, such as partial
pressure, total flow-rate, and total pressure. Periodic variation of the inputs results in
fluctuating outputs. For the analysis of these changes, an online mass spectrometer (MS)
and a micro-gas chromatograph (GC) are implemented for time-resolved concentration
profiles, as well as the analysis of collected samples of multiple fluctuation periods.
A set of dynamic experiments is determined by optimal experimental design that
improves the parameter sensitivity by solving optimal control problems to identify an
optimal parameter set. Additionally, it is analyzed what kind of additional measurement
is required for further improvement of the identifiability of the kinetic model [2].
The nonlinear dynamic behavior of the methanol synthesis can be exploited by a forced
periodic modulation of different feed streams and total flow-rate (separately of
simultaneously) that result in improvements of the time-average output, in comparison to
the steady-state process, concerning different objective functions. The nonlinear
frequency response (NFR) analysis [3] is used to estimate suitable input variations and
the corresponding optimal dynamic parameters (forcing frequency, amplitudes, and phase
difference). The NFR method was already applied in various cases [4–6], and it represents
promising starting points for rigorous dynamic optimization.
The selection of the objective functions for single- and multi-objective optimization of
forced periodic operations is critically discussed.",
journal = "4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany",
title = "Optimization of methanol synthesis under forced dynamic operation",
url = "https://hdl.handle.net/21.15107/rcub_cer_3844"
}
Seidel, C., Felischak, M., Nikolić, D., Seidel-Morgenstern, A., Petkovska, M.,& Kienle, A.. (2020). Optimization of methanol synthesis under forced dynamic operation. in 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany.
https://hdl.handle.net/21.15107/rcub_cer_3844
Seidel C, Felischak M, Nikolić D, Seidel-Morgenstern A, Petkovska M, Kienle A. Optimization of methanol synthesis under forced dynamic operation. in 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany. 2020;.
https://hdl.handle.net/21.15107/rcub_cer_3844 .
Seidel, Carsten, Felischak, Matthias, Nikolić, Daliborka, Seidel-Morgenstern, Andreas, Petkovska, Menka, Kienle, Achim, "Optimization of methanol synthesis under forced dynamic operation" in 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany (2020),
https://hdl.handle.net/21.15107/rcub_cer_3844 .

Forced periodic reactor operation

Petkovska, Menka; Kienle, Achim; Nikolić, Daliborka; Seidel, Carsten; Felischak, Matthias; Seidel-Morgenstern, Andreas

(2020)

TY  - CONF
AU  - Petkovska, Menka
AU  - Kienle, Achim
AU  - Nikolić, Daliborka
AU  - Seidel, Carsten
AU  - Felischak, Matthias
AU  - Seidel-Morgenstern, Andreas
PY  - 2020
UR  - https://www.mpi-magdeburg.mpg.de/Indo-German-Workshop2020
UR  - https://cer.ihtm.bg.ac.rs/handle/123456789/3846
AB  - We used the nonlinear frequency response (NFR) method in order to identify forced periodic conditions under which the acetic acid anhydride hydrolysis (chosen as a test reaction) can be favorably performed in a CSTR. Based on the results of the theoretical analysis, experimental investigations were performed using a lab-scale reactor exposed to two fluctuating inlet streams (water and acetic anhydride) with adjustable flow-rates, which enables modulation of the inlet reactant concentrations or/and total flow-rates in a flexible manner. The concentration of acetic acid formed is measured in the reactor online and used to monitor the process dynamics. Averaged values of the product outlet stream serve to validate the mean values predicted by NFR analysis and to evaluate the potential of this flexible forcing strategy. Recently we started to analyze both theoretically and experimentally the potential of applying a forced periodic operation to improve the methanol synthesis from CO, CO2 and H2 using the conventional Cu/ZnO/Al2O3 catalysts. This work is based on a recently published detailed model of this reaction, which is capable to quantify the rates under dynamic conditions (C. Seidel, A. Jörke, B. Vollbrecht, A. Seidel-Morgenstern, A. Kienle, Chem. Eng. Sci. 175 (2917) 130–138).
C3  - 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany
T1  - Forced periodic reactor operation
UR  - https://hdl.handle.net/21.15107/rcub_cer_3846
ER  - 
@conference{
author = "Petkovska, Menka and Kienle, Achim and Nikolić, Daliborka and Seidel, Carsten and Felischak, Matthias and Seidel-Morgenstern, Andreas",
year = "2020",
abstract = "We used the nonlinear frequency response (NFR) method in order to identify forced periodic conditions under which the acetic acid anhydride hydrolysis (chosen as a test reaction) can be favorably performed in a CSTR. Based on the results of the theoretical analysis, experimental investigations were performed using a lab-scale reactor exposed to two fluctuating inlet streams (water and acetic anhydride) with adjustable flow-rates, which enables modulation of the inlet reactant concentrations or/and total flow-rates in a flexible manner. The concentration of acetic acid formed is measured in the reactor online and used to monitor the process dynamics. Averaged values of the product outlet stream serve to validate the mean values predicted by NFR analysis and to evaluate the potential of this flexible forcing strategy. Recently we started to analyze both theoretically and experimentally the potential of applying a forced periodic operation to improve the methanol synthesis from CO, CO2 and H2 using the conventional Cu/ZnO/Al2O3 catalysts. This work is based on a recently published detailed model of this reaction, which is capable to quantify the rates under dynamic conditions (C. Seidel, A. Jörke, B. Vollbrecht, A. Seidel-Morgenstern, A. Kienle, Chem. Eng. Sci. 175 (2917) 130–138).",
journal = "4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany",
title = "Forced periodic reactor operation",
url = "https://hdl.handle.net/21.15107/rcub_cer_3846"
}
Petkovska, M., Kienle, A., Nikolić, D., Seidel, C., Felischak, M.,& Seidel-Morgenstern, A.. (2020). Forced periodic reactor operation. in 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany.
https://hdl.handle.net/21.15107/rcub_cer_3846
Petkovska M, Kienle A, Nikolić D, Seidel C, Felischak M, Seidel-Morgenstern A. Forced periodic reactor operation. in 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany. 2020;.
https://hdl.handle.net/21.15107/rcub_cer_3846 .
Petkovska, Menka, Kienle, Achim, Nikolić, Daliborka, Seidel, Carsten, Felischak, Matthias, Seidel-Morgenstern, Andreas, "Forced periodic reactor operation" in 4th Indo-German Workshop on Advances in Materials, Reaction& Separation Processes, Berlin, Germany (2020),
https://hdl.handle.net/21.15107/rcub_cer_3846 .